Vibration testing can be done in many ways; however, with a vibration table, it is more accurate and efficient. A vibration table is that equipment can simulate various vibration patterns and frequencies that a product or material might go through during its life cycle.
Vibration testing is one of the most vital parameters in testing and quality control, especially in ascertaining product durability, safety, and reliability-automotive parts and electronics, packaging, and construction materials. It is quite important to replicate actual vibrational patterns in a controlled setting. A vibration table is one of the most efficient ways for this type of testing.
Are you working in the automotive, electronics, or indeed any other field requiring high-quality and reliable products? You're going to have to spend money on the right vibration testing equipment then. So, where do you even begin? Today's blog will introduce the importance of vibration testing, why vibration tables are so mission-critical, and how Presto's range of vibration tables can be a solid return on investment for your lab.
Vibration testing involves the exposure of materials, parts, or whole products to the controlled forces of vibration in a bid to check on the bearing capacity, durability, and performance capability of the products under real-life circumstances. The type of testing is very important because it provides knowledge about the response of products to various stresses and strains they may be subjected to during transportation, use, and under extreme situations.
There are some very vital benefits which the vibration testing brings forth:
Product durability-ability to withstand vibration exposure during transportation or in service
Quality assurance-by testing, one can identify design flaws and defects that will make the products fail
Compliance-it meets the requirements of a specific industry standard or regulatory practice that requires a product to be vibration tested
Cost efficiency and aversion to expensive recalls and repairs since the trouble is known to start early.
Vibration testing can be done in many ways; however, with a vibration table, it is more accurate and efficient. A vibration table is that equipment can simulate various vibration patterns and frequencies that a product or material might go through during its life cycle.
Here are the leading vibration table manufacturers, one of them being Presto:
One of the trusted vibration table manufacturers is Presto.
Presto has been the market leader in high-quality testing equipment for the last 30 years. Products and solutions that emphasize product quality, efficiency, and reliability come into various industries. The experience of designing and manufacturing testing solutions such as vibration tables won the trust of global industries, especially in automotive, electronics, packaging, and construction, for creating world-class manufacturing processes.
Presto understands the demand to provide your laboratory with high-precision, durability, and cost-effective testing equipment. Our vibration tables are engineered to cover a vast range of testing needs so features include adjustable speeds, load capacities, and very high precision in replicating real-world vibrations.
Now that we've discussed the value add in detail, let's move directly into the return on investment a customer realizes by adding a vibration table to their lab.
Another benefit vibration tables have is the direct and indirect returns on investment. Here's how you're going to calculate your ROI if you buy a vibration table:
Increased Efficiency: Unlike simple manual testing, vibration tables enable you to test your products much faster, thus saving precious time and effort. This translates to faster test cycles with quicker feedback meaning that your team will test more products in much less time. Labs that invest in quality vibration tables may enjoy a 30-40% increase in throughput.
Improved Product Reliability: Based on the vibration patterns generated from nature, manufacturers can pinpoint some weaknesses in the products at much earlier stages of the development cycle for the product. The chances of getting the defective products to the customers are relatively low and, hence, reduce returns and warranty claims. Research has indicated that companies with invested vibration testing reduced post-launch failures by 20-25%.
Industry Standards Compliance: Vibration testing is required by almost every industry for regulatory compliance. You can easily include vibration testing in your workflow to adhere to any ASTM, MIL-STD, ISO, and more. The value associated with cost and time lost on fines and re-production due to non-compliance can be substantial. These compliance matters are not very hard to fulfil if the right vibration table is used.
Cost Benefit Over Time: Of course, the cost of investment in a vibration table appears too high initially; however, it makes up for all that savings over some time. Detecting defects as early as possible and prolonging the product life with lesser chances for costly rework or product recalls can recoup the investment made in the setup within the very first couple of years. Owners who have purchased Presto vibration tables are designed to save up to 50% on post-launch maintenance and recalls.
Better Data Vibration tables produce data with higher accuracy and repeatability, resulting in better and more reliable results and, therefore, the effectiveness of decisions taken based on the data and quality control. Good data will further facilitate the redesigning and improvement of the design and manufacturing process of a product to enhance overall quality and reputation in the market.
Vibration testing can really make quite a difference in efficiency, cut costs, and deliver quality in a pretty obvious way.
Presto offers many varieties of vibration tables according to the requirements for testing. Some of the widely used models are described below. Each model is equipped with best-in-class technology and compliance with the standards followed by ASTM:
Vibration Table
Standard:
ASTM D999
IS 7028 (part II)
Technical Specifications:
Maximum Load Capacity: 100 Kg
Display: LED (Digital)
Table Size: 1000 * 1000 mm
Amplitude: 25 mm peak-to-peak
Power: 220V, Single Phase, 50 Hz
Frequency: 2Hz to 6Hz
Angle in Swivel Model: 0º, 30º, 60º, 90º
Timer: Up to 99.9 min or 99.9 hrs
In the Swivel Testing Model, the angle is changed according to changeable sprockets provided in the machine
Testing model:
Vertical synchronous
Vertical asynchronous
Swivel synchronous
Swivel asynchronous
vibration table price range would be:
Smaller models: ?2,49,000 to ?6,64,000
Larger models: ?8,30,000 to ?20,75,000
The vibration table price is brought about by factors such as the dimension of the table, load, frequency range, motor and how much it complies with industry standards.
Q1: Can I use a Presto vibration table for every kind of product?
Yes! Presto vibration tables offer very versatile models capable of testing almost any conceivable product in packaging, electronics, the automotive industry, aerospace, etc. Our models simulate for almost any material the very realistic vibrations.
Q2: How do I select the right vibration table for my lab?
Depending upon the size and type of products that are to be tested with a precise frequency and amplitude of vibration required, the appropriate model shall be selected. Our experts at Presto will help you with the right model according to your testing requirements.
Q3: What is the warranty period for Presto vibration tables?
Presto is providing a 2-year warranty on all vibration tables along with free servicing and support.
Invest in Presto Vibration Tables Today
Whether your business is big or relatively small, it matters not when considering the requirements or needs for improving your testing capacities, product reliability, and compliance. You are assured of a wide range that provides durability with excellent return on investment.
Investing in a Presto vibration table is the smartest choice to take your lab's testing efficiency to the next level while saving money in the long run. To understand our models, pricing, and how Presto Group can help you attain your testing goals, visit our website for more information like Vibration Table Design, cost etc.
Ready to give your lab a boost? Start buying from Presto today. Watch your return on investment soar!
Email :- info@prestogroup.com
Call Now: +919210903903
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