So, when businesses invest in quality testing equipment, they are looking for accuracy, reliability, and above all, substantial returns on investment. And a torque tester is no exception. Investing in a torque tester for your lab could perhaps bring about some impressive improvements when it comes to efficiency, cost saving, and even product quality.
Torque Testing in Modern Industries
Torque testing is a very critical technique in precision manufacturing since torque needs to be measured accurately. Measuring torque is not only convenient but also a must, since in most industries control becomes critical to ensure product integrity, quality, and safety. Wherein comes the torque tester. A torque tester is a device applied to measure and verify the amount of torque being applied to something, ensuring components and fasteners meet the tightest possible quality standards.
Whether it's tightening screws, testing bottle caps, or calibrating power tools, torque measurement prevents mistakes that may cost you damage in the product, lead to an accident, or mean inefficiency. It plays a crucial role in testing, adjusting, and maintaining the precision of devices and systems. In this blog, we are going to explore exactly how a torque tester can really boost your lab's efficiency and why it should be a necessary tool for any testing and quality assurance process.
So, when businesses invest in quality testing equipment, they are looking for accuracy, reliability, and above all, substantial returns on investment. And a torque tester is no exception. Investing in a torque tester for your lab could perhaps bring about some impressive improvements when it comes to efficiency, cost saving, and even product quality.
1. 35% Productivity Increase
If the employees are not wasting time finding out what's wrong with a faulty torque application or unruly product quality, then they can focus on their core work. The bottom line is greater efficiency. By using a torque tester in the assessment process - streamlining and automating torque testing, you will save time at the test phase but also catch problems faster so these won't affect your productions.
According to industry surveys, labs reported up to 35% productivity increases through adopting torque testers. This upward trend is traced largely due to reduced rework, fewer error occurrences and less time spent correcting problems.
2. 25% Error Decrease
Another significant benefit of a torque tester is the decreased level of human error. Measuring torque manually or depending on incorrect processes may lead to improper torque application that can cause component failures, misalignment, or malfunctioning products.
Another is the digital torque meters and electronic torque testers that are highly accurate for real-time measurements. Such features ensure that there is a correct application of torque value without error.
It reduces errors by 25% where there is an improvement in products that further reduces return cases.
3. Long Term Cost Savings
Although the cost of a torque testing machine may be high at the onset, the long-term savings can be enormous. The benefit of fewer errors and a higher throughput will mean fewer rejected products, fewer reworks, and fewer warranty claims. A torque tester is for life, with some models obvious justifications for the investment, as mentioned above.
The torque tester price in India ranges from ?25,000 to ?3,50,000 depending upon the model and facility features. Basic digital torque testers range from ?25,000 to ?75,000, while the advanced electronic models range between ?1,00,000 to ?2,50,000. Specialized bottle cap torque testers may go up to ?3,50,000. The accuracy and measurement range and the specific industry requirements are of influence when deciding on the prices.
To fulfil different industrial applications, ranging from automobiles to pharmaceuticals and packaging, we have developed a range of torque testers. Each model is designed with features that provide the level of accuracy and precision your business needs for specific applications.
Technical Specification:
Max. Torque Range :
20 lb-inch
25 lb-inch
50 lb-inch
100 lb-inch
Accuracy: ± 0.5 lb-Inch (with master weight)
Least Count/Resolution: 0.1 lb-inch / 0.1 kg.cm/0.01 Nm
Power: 220V, Single phase, 50 Hz
Display: Digital (LED)
Load Monitoring: Peak Load indicator with Digital readout and peak hold feature
Minimum Diameter for specimen holding: 30 mm
Maximum Diameter for specimen holding: 110 mm
Weights for Calibration: 10 lbs, 20 lbs
Technical Specification:
Max. Torque Range: 100 lb- inch
Accuracy: ± 0.5 lb-Inch (with master load)
Least Count/Resolution: 0.01 lb- inch/ 0.01 kg.cm/0.01 Nm
Power: 220V, Single phase, 50 Hz
Display: HMI TFT Screen 4.3 Inch
Torque Unit: lb Inch / Nm
Minimum Diameter for specimen holding: 20 mm
Maximum Diameter for specimen holding: 130 mm
Max. size of test bottles to be tested: 2.5 litres.
Sample Size: Min. height 25 mm
Anti-vibration pad: Specially designed to reduce the effect of the vibration
Safety: Yes (overload protection)
Technical Specification:
VNC Software for advanced security features
Automatic retaining of peak value and recording the test results precisely
Intelligent design of overload protection, automatic Zeroing and error alert for safe test operation.
Equipped with USB port & RJ 45 Port which is convenient to the data transmission USB and PC connection R 485.
Automatic data storage and power failure memory functions.
New patented Software Intelligent touch operating system.
Industrial grade touch screen, one button operation, user-friendly interference.
Test curves are displayed in real-time, and intelligent data statistics support a quick review of test results.
Large storage can save 9999 of test data.
Multiple units can be switched with each other (Nem, KGfscm, Lbin )
Use USB interface and PC Communications synchronous test function can connect to the computer, computer synchronous display
Pass/ fail criteria can be fed by the user (upper and lower limit value setting update in the report.
Servo Motor Driven system with a constant rate of travel.
Motorized drive for repeatable movements.
Calibration with traceable reference weights.
Quick change cap adapter, Universal or custom-made to the specific shape of a cap.
Large HMI Display, easy to read.
Statistical analysis of results per batch of samples is produced and then incorporated, together with graphs.
A Motorized drive ensures repeatability and highly accurate turning Movements.
Technical Specifications:
Max. Torque Range: 20 lb-inch
Accuracy: ± 0.5 % full Scale(with master load)
Least Count/Resolution: 1 lb-inch
Power: Battery-operated
Minimum Diameter for specimen holding: 30 mm
Maximum Diameter for specimen holding: 110 mm
Max. size of test bottles to be tested: 2.5 litres
Weights for Calibration: 10 lbs, 20 lbs
What are the uses of Torque Tester?
It checks whether fasteners-screws, bolts, or bottle caps-have been tightened to the correct specifications. This is a surefire way of making sure that the product safety, quality, and functionality are intact for all industries-from automobile to packaging.
How do you test for torque?
A torque tester is attached to the article to be tested, as a fastener, or a cap. The rotational force applied will measure and show the torque following. The tester indicates both digital and analogue representations of torque. The value is then compared with industry standards or the specifications of the manufacturer if torque was applied to the appropriate level.
How precise is a torque tester?
The accuracy of a torque testing machine is primarily dependent upon the calibration and model. Even the most accurate versions, such as an accuracy up to ±0.3% of the full scale, can be acquired from companies offering electronic torque testers like Presto. In addition to the aforementioned, the regular maintenance of the device helps in maintaining accurate readings with time.
What is a bottle cap torque tester for?
A bottle cap torque tester is solely intended to determine the torque placed on bottle caps in production. Caps are tightly sealed to prevent leakage or contamination and are made to meet all industry standards of safety and quality. This tool is crucial, especially in the food and beverage industry, where packaging integrity is strictly integral.
The Power of Precision with a Torque Tester
Tying a torque tester into your lab or production environment is more than an investment in equipment; it is a commitment toward ensuring quality, against errors and enhancing operational efficiency. Digital torque meters, electronic torque testers, and even specialized tools such as the bottle cap torque tester ensure that every component tightened is satisfactory and that the product is of high quality.
Take your Lab to the next level. Browse our torque tester collection and see how our precision instruments can be the tool for achieving the highest standard of accuracy.
Phone: +919210903903
Mail: info@prestogroup.com
Our latest product catalogue cum company profile is now
available to download. Where should we send your FREE copy?
