A basic requirement of the polymer industry in finding out the melt flow rate of any thermoplastic material is the MFI or Melt Flow Index Tester. This provides critical data on how the material will behave when it is subjected to high temperatures and put under pressure data that manufacturers need for their polymers to react constantly in line with the production cycle.
In today's fast-moving industrial environment, precision, efficiency, and cost-effectiveness in terms of production must be more stressed. The quality and testing instruments control whether a given process of production is optimized or not. Such an instrument as essential as the MFI testing machine is important in determining the flow characteristics of polymers. Yet, most manufacturers and industrialists still complain about the consistency of polymer processing operations that are termed inefficient. Does your production line run fluently? Do you trust the material quality and consistency of your polymer products? If not, then it's high time for you to bridge this gap with proper equipment: The Melt Flow Index Tester.
Control of the plastic molten flow ensures quality and reliability in the final product. The performance of the final material, therefore, is determined by the viscosity or flow rate that a polymer has in its processing. Without producing the melt flow index with accurate control, manufacturers face several issues such as inconsistent product quality, longer production time, high cost, and higher scrap rates. These have a probable negative effect on reputation in the market but reduce profitability.
For instance, should your polymer materials not work as required concerning flow characteristics, this can lead to defects such as a poor fill in the moulds, surface roughness and even cracks in the finished product. And then-? Longer idle times, reprocessing, and even customer complaints.
A basic requirement of the polymer industry in finding out the melt flow rate of any thermoplastic material is the MFI or Melt Flow Index Tester. This provides critical data on how the material will behave when it is subjected to high temperatures and put under pressure data that manufacturers need for their polymers to react constantly in line with the production cycle.
This product plays a very important role in quality control, research and development, and material validation because it provides the quality standards that a business would embrace for its business. Be it using polyethylene polypropylene, or any other type of thermoplastic, the MFI tester gives you accurate and dependable information on the flow behaviors that your polymer will show under certain conditions to help you fine-tune your manufacturing process for optimum output.
Quality MFI testing machine requires the experience of a known and experienced manufacturer. Presto Stantest Pvt. Ltd., having expertise in quality control and testing equipment, has been the leading company, providing high-quality, reliable testing equipment for over 40 years. Such a simply fantastic portfolio of customers from big corporate accounts like Britannia, Flipkart, Amazon, Harley Davidson, Coca-Cola and Pepsi to many more readily guarantees Presto Stantest as the leader in the testing solutions industry.
Presto has over forty years of experience and innovated the line of testing instruments in light of the ever-changing needs of industrial manufacturers. Precision is engineered into each product to achieve maximum standards in terms of accuracy, durability, and reliability. Every instrument created by the experienced engineering team of Presto is done with devotion so that the industries can rest assured that their strict measure of quality control remain undiminished.
Presto offers the premium MFI testing machine which enables the complete testing of polymers. Since it is made up of precision and accuracy, therefore it is essential to generate accurate results with reliability. Here are the technical specifications:
Display: LED (Digital)
Temperature Range: Ambient to 400°C.
Accuracy: ± 1°C.
Resolution: 0.1°C.
Timer: Digital Preset up to 999 seconds (Changeable to Hrs:min: sec)
Dimensions of piston head: 9.47mm diameter
Diameter of heater tube cavity: 9.55mm ± 0.005mm
Dimensions of Die: 2.095mm ± 0.005mm
Weights: 1.2 kg; 2.16 kg; 3.8 kg & 5 kg
Sensor Type: PT 100
Temperature Controller: PID
Sample Type: Resins or Plastics
Sample Cutting: Automatic motorised
Optional Accessory: Lab Weighing Balance 200gms
There are different models of Melt Flow Index Tester, and thus the price range is different with the model as well as the features and attributes. However, the average Melt Flow Index Tester Prices that are being sold in India range from INR 2,00,000 to 4,00,000. Considering the quality accuracy and reliability delivered by Presto Stantest, the above-mentioned amount seems to be a small investment that will certainly give high productivity and save costs.
Purchase an MFI Tester from Presto Stantest Pvt. Ltd. and revolutionize your process with cost-saving, time-saving, and everything else. Here is how:
Reduce Material Shrinkage:
Flow properties in polymers are misestimated and thus over-materialized if the flow rates are inaccurate. This ultimately leads to increased scrap levels. You can reduce this wastage considerably and save up to 20 per cent material cost when you precisely regulate the flow properties of the polymer.
Improve Quality of Production :
This would lead to faster testing, thereby the parameters of the manufacturing system can be updated at a faster rate reducing machine idle time and maximising production by as much as 15%.
Better Quality of Products
Consistency in the final product will be ensured with the help of data accuracy; hence, there will be better customer response while there will be fewer complaints and lesser rework costs.
Optimization of Time
The automatic Melt Flow Index Tester saves 50% of the time used in manual testing, thereby allowing other major tasks to be done by your team and hence increasing total production output.
Cost Savings:
Companies would save on manufacturing costs, as there would be greater efficiency in polymer processing, lesser waste materials and quality product outputs.
What is a Melt Flow Index Tester used for?
An MFI tester measures the melt flow rate of polymer melts. Those values determined this way are taken for granted by producers when they try to determine how the polymer is going to behave, once melted, a very important aspect of quality control and to some extent, a measure of product uniformity.
2. What's the importance of the Melt Flow Index in polymer production?
The Melt Flow Index directly affects the efficiency and consistency in which polymers are processed. A higher melt flow rate may imply a material is easier to process while a lower melt flow rate indicates higher viscosity, which may better be suited for high-performance applications.
3. Who uses the Melt Flow Index Tester?
It is used in any of the above companies such as packaging, automotive, consumer electronics, and food packaging that need to have a thermoplastic material.
4. What are some of the general tests that are done with the use of the Melt Flow Index Tester?
A common test assesses the melt flow of polymers under standard temperature levels under specified loads and carries out their operations according to international standards such as ASTM D1238 and ISO 1133.
The Presto Stantest Pvt. Ltd Melt Flow Index Tester is something more than just a product that presents quality and efficiency investment in your product. With more than 40 years of experience and hundreds of top brands in its list of clients, Presto builds trust over reliability and precision with superior customer support.
Are you ready to make your production leaner, and cost-effective, and your product even better quality? Then buy a Melt Flow Index Tester from Presto today. Efficient polymer processing begins here.
Do not let inconsistent quality control hamper your business any more. Do it now. Invest in the best. Call Presto Stantest Pvt. Ltd. today for more information or a quote.
Phone: +91 9210 903 903
Mail: info@prestogroup.com
Invest in precision. Invest in success.
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